Cement Manufacturing

The kiln as a chemical reactor: controlling the burning zone to make clinker of the quality you intended.

globalaxistraining.co.za/courses/burning-of-clinker

The closed grinding circuit: mill, separator and recirculation working as one system.

globalaxistraining.co.za/courses/clinker-grinding-milling-and-separation-cycle-techniques

Process engineering across the clinker and cement grinding sections, from design basis through to daily performance.

globalaxistraining.co.za/courses/process-engineering-clinker-and-cement-grinding

The three core process sections covered in sequence, with the interactions between them made explicit.

globalaxistraining.co.za/courses/raw-material-preparation-clinker-burning-and-cement-grinding

The test programme that runs alongside production, and what each result is actually for.

globalaxistraining.co.za/courses/tests-performed-during-fabrication-of-clinker-and-cement

Operating and troubleshooting cement grinding systems, across ball mills, vertical mills and roller presses.

globalaxistraining.co.za/courses/cement-grinding-and-milling-systems-process-operation-and

The technology of cement grinding: equipment design, wear, and the choices that set long term performance.

globalaxistraining.co.za/courses/cement-grinding-technology-training

Finding and capturing the grinding improvements worth having, on an existing installation.

globalaxistraining.co.za/courses/enhancing-grinding-and-milling-systems-in-cement-industry

Modelling a grinding circuit and using search algorithms to find operating points a person would not try.

globalaxistraining.co.za/courses/evolutionary-modelling-and-optimisation-of-grinding-processes

Cement chemistry at depth, linked to how it is made and how it is tested.

globalaxistraining.co.za/courses/advanced-cement-technology-chemistry-manufacturing-and-testing

Running a quality system across a cement plant, from sampling point to certificate.

globalaxistraining.co.za/courses/cement-production-and-quality-control

Part three: durability. The chemical attacks that destroy hardened cement, and what resists them.

globalaxistraining.co.za/courses/physico-chemistry-of-cement-part-3

Part two: hydration. The reactions that turn cement powder and water into a hardened solid.

globalaxistraining.co.za/courses/physico-chemistry-of-cement-part-2

Monitoring and controlling emissions to the standard a regulator and a neighbour will both accept.

globalaxistraining.co.za/courses/quality-control-censorship-for-pollution-in-cement-industry

What makes a cement good for its use, and how the properties that matter are measured and controlled.

globalaxistraining.co.za/courses/quality-of-cement

The materials a cement plant consumes, their variability, and the processes that prepare them.

globalaxistraining.co.za/courses/raw-materials-and-industrial-processes-in-cement-industry

Advanced practice across cement production: stability, optimisation and the problems that resist routine fixes.

globalaxistraining.co.za/courses/advanced-cementing-practices-training

Optimising an existing line: where the energy goes, where the capacity is lost, and what to change.

globalaxistraining.co.za/courses/advanced-process-technology-of-cement-manufacturing

Producing blended cements: material selection, grinding strategy and the quality control they demand.

globalaxistraining.co.za/courses/blended-cement-operation-and-process-techniques

Maintaining a cement plant for availability, and finding the optimisation that maintenance work makes possible.

globalaxistraining.co.za/courses/cement-factory-maintenance-and-optimisation

A structured grounding in cement production for operators and technicians who run the plant day to day.

globalaxistraining.co.za/courses/cement-manufacturing-training-programme

Part two: process incidents. Kiln upsets, blockages, cooler failures and the chains of events behind them.

globalaxistraining.co.za/courses/cement-manufacturing-typical-incidents-part-2

Part three: safety and environmental incidents, including the confined space and hot material events that kill.

globalaxistraining.co.za/courses/cement-manufacturing-typical-incidents-part-3

Finding and capturing energy savings in a cement plant, thermal and electrical, with the numbers to prove them.

globalaxistraining.co.za/courses/energy-efficiency-saving-in-cement-industry

The environmental footprint of cement manufacture, its measurement, and what actually reduces it.

globalaxistraining.co.za/courses/environmental-impact-of-cement-industry

Part one: the raw side. Crushing, conveying, storage, raw grinding and homogenisation equipment.

globalaxistraining.co.za/courses/equipment-and-process-functions-in-the-cementing-industry-part-1

Part two: the pyroprocessing line. Preheater, calciner, kiln, burner and cooler.

globalaxistraining.co.za/courses/equipment-and-process-functions-in-the-cementing-industry-part-2

Part three: the cement side. Finish grinding, additions, storage, packing and despatch.

globalaxistraining.co.za/courses/equipment-and-process-functions-in-the-cementing-industry-part-3

Operating plant equipment correctly: start up, running, shut down and the judgement in between.

globalaxistraining.co.za/courses/equipment-operation-in-the-cementing-industry-part-1

The whole cement process from quarry to despatch, for people who need the complete picture once.

globalaxistraining.co.za/courses/fundamentals-of-cement-manufacturing-technology

Part one: the gas circuit through a cement plant, and why pressure profile explains so much of its behaviour.

globalaxistraining.co.za/courses/gas-flows-in-the-cementing-industry

Part two: gas handling as a system under load, including dedusting, emissions and troubleshooting.

globalaxistraining.co.za/courses/gas-flows-in-the-cementing-industry-part-2

Instrumentation and control in a cement plant, from the sensor in the duct to the optimiser above the DCS.

globalaxistraining.co.za/courses/measurement-technologies-and-process-automation

A structured troubleshooting method applied to the problems cement plants actually keep having.

globalaxistraining.co.za/courses/technical-difficulties-and-problems-in-cement-industry

Improving working conditions and workforce competence alongside emission performance, as one programme.

globalaxistraining.co.za/courses/improving-conditions-qualification-and-emission-control-in-cement

Refractory selection and failure understood chemically, not just as a materials catalogue.

globalaxistraining.co.za/courses/refractories-from-the-chemical-point-of-view

Using scanning electron microscopy to answer questions about cement and concrete that other methods cannot.

globalaxistraining.co.za/courses/scanning-electron-microscopy-of-cement-and-concrete