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Intermediate programme

Tests Performed During Fabrication of Clinker and Cement

The test programme that runs alongside production, and what each result is actually for.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

Production testing exists to make decisions, not to fill a logbook. This week goes through the tests performed at each stage, the decision each supports, the frequency that matches how fast the process can drift, and the precision of the method against the tolerance being controlled. It covers chemical and physical testing, online analysis, and the specialist methods such as microscopy and diffraction that resolve questions routine testing cannot.

It runs 7 times over the published calendar, in 6 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Name the tests performed at each production stage and their purpose.
  • Match test frequency to the rate the process can drift.
  • Judge whether a method's precision suits the tolerance.
  • Use online analysis correctly alongside laboratory testing.
  • Apply specialist methods when routine testing cannot answer.

Who should attend

Laboratory technicians and supervisors, quality and process engineers, production superintendents, and staff setting up a testing programme.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1Raw side testing

Raw side testing

  • Quarry and crusher sampling
  • Raw meal chemical control
  • Moisture and fineness
Day 2Kiln and clinker testing

Kiln and clinker testing

  • Free lime and its frequency
  • Clinker chemistry and phase estimation
  • Litre weight and nodule assessment
Day 3Cement testing

Cement testing

  • Fineness and particle size distribution
  • Strength, setting and soundness
  • Sulphate and loss on ignition
Day 4Online and automated

Online and automated

  • Cross belt and online analysers
  • Automated sampling and laboratories
  • Calibration and drift
Day 5Specialist methods

Specialist methods

  • Optical microscopy of clinker
  • X ray diffraction and quantitative phase analysis
  • Calorimetry, and when it is worth running

What you leave with

  • A testing schedule by stage, with the decision each test supports.
  • A method precision review against control tolerances.
  • A plan for when to escalate to specialist analysis.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is Tests Performed During Fabrication of Clinker and Cement for?
Laboratory technicians and supervisors, quality and process engineers, production superintendents, and staff setting up a testing programme. It runs at intermediate level within Cement Manufacturing, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Durban, Cairo, Port Louis, Gaborone.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

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