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Intermediate programme

Measurement Technologies and Process Automation

Instrumentation and control in a cement plant, from the sensor in the duct to the optimiser above the DCS.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

A control system is only as good as what it is measuring, and cement measurement is difficult: hot, dusty, abrasive and corrosive. This week starts with the instruments, what each measures, how it fails and what maintenance it needs, then builds up through control loops and their tuning to the supervisory and expert control layers. Online analysis gets its own session because it changes how a plant is controlled when it works and misleads badly when it drifts.

It runs 5 times over the published calendar, in 3 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Select instruments suited to cement plant conditions.
  • Recognise instrument failure and drift from the process data.
  • Tune a control loop and know when tuning is not the problem.
  • Evaluate supervisory and expert control systems.
  • Use online analysis correctly, including its calibration burden.

Who should attend

Instrumentation and control engineers and technicians, process engineers working with control systems, automation project engineers, and production staff who rely on the readings.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1Instruments

Instruments

  • Temperature, pressure and flow in hot dusty service
  • Level, weight and belt weighers
  • Gas analysis and its sampling problems
Day 2Reliability

Reliability

  • Failure modes and drift
  • Calibration routines
  • Recognising a bad reading from the process
Day 3Control

Control

  • Loop structure and tuning
  • Cascade, ratio and feedforward
  • Interlocks and safety functions
Day 4Above the loops

Above the loops

  • Supervisory and model based control
  • Expert systems for kiln and mill
  • What these systems need to succeed
Day 5Online analysis

Online analysis

  • Cross belt analysers
  • Calibration and validation burden
  • Using analyser data in control

What you leave with

  • An instrumentation review for one section.
  • A loop tuning exercise on a real loop.
  • A control system improvement proposal.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is Measurement Technologies and Process Automation for?
Instrumentation and control engineers and technicians, process engineers working with control systems, automation project engineers, and production staff who rely on the readings. It runs at intermediate level within Cement Manufacturing, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Cape Town, Nairobi, Dar es Salaam.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

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