Skip to content

Intermediate programme

Burning of Clinker

The kiln as a chemical reactor: controlling the burning zone to make clinker of the quality you intended.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

Everything upstream of the kiln is preparation and everything downstream is handling. This week is about the kiln itself: the reaction sequence through the preheater, calciner and burning zone, flame shape and its effect on the clinker, coating and refractory behaviour, and the control strategy that keeps a line stable. Fuel and combustion are treated in detail because they determine the flame, and the flame determines the clinker.

It runs 5 times over the published calendar, in 3 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Follow the reaction sequence and the temperature profile producing it.
  • Control the burning zone through fuel, feed and draught together.
  • Shape a flame and understand its effect on clinker and coating.
  • Diagnose rings, build ups and coating loss.
  • Keep a line stable rather than continuously correcting it.

Who should attend

Kiln operators and production supervisors, process engineers, burner and combustion specialists, and refractory engineers.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1The reaction sequence

The reaction sequence

  • Drying, calcination and clinkering
  • Liquid phase and nodule formation
  • Temperature profile and residence time
Day 2Fuel and flame

Fuel and flame

  • Fuels and their combustion characteristics
  • Burner design and primary air
  • Flame shape, momentum and its effect
Day 3Control

Control

  • Feed, fuel and draught as one system
  • Free lime as the control target
  • Stability, and the cost of constant correction
Day 4Coating and refractory

Coating and refractory

  • Coating formation and why it is wanted
  • Rings, build ups and blockages
  • Refractory wear and shell temperature
Day 5Problems

Problems

  • Volatile cycles: alkalis, sulphur and chloride
  • Dusty clinker and its causes
  • Upset recovery

What you leave with

  • A kiln control strategy for your own line.
  • A flame assessment and burner setting review.
  • A build up and ring diagnosis guide.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is Burning of Clinker for?
Kiln operators and production supervisors, process engineers, burner and combustion specialists, and refractory engineers. It runs at intermediate level within Cement Manufacturing, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Durban, Windhoek, Lagos.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

Related subjects

Related programmes

All of Cement Manufacturing
  • Cement Manufacturing

    Process Engineering Clinker and Cement Grinding

    Process engineering across the clinker and cement grinding sections, from design basis through to daily performance.

    Next
    2 Nov 2026
    From
    US$995live online
    Duration
    5 days
    Level
    Intermediate
    Delivery
    ClassroomLive online+1
  • Cement Manufacturing

    Blended Cement Operation and Process Techniques

    Producing blended cements: material selection, grinding strategy and the quality control they demand.

    Next
    2 Nov 2026
    From
    US$995live online
    Duration
    5 days
    Level
    Intermediate
    Delivery
    ClassroomLive online+1
  • Cement Manufacturing

    Cement Factory Maintenance and Optimisation

    Maintaining a cement plant for availability, and finding the optimisation that maintenance work makes possible.

    Next
    2 Nov 2026
    From
    US$995live online
    Duration
    5 days
    Level
    Intermediate
    Delivery
    ClassroomLive online+1
  • Cement Manufacturing

    Cement Grinding Technology Training

    The technology of cement grinding: equipment design, wear, and the choices that set long term performance.

    Next
    2 Nov 2026
    From
    US$995live online
    Duration
    5 days
    Level
    Intermediate
    Delivery
    ClassroomLive online+1