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Intermediate programme

Raw Materials and Industrial Processes in Cement Industry

The materials a cement plant consumes, their variability, and the processes that prepare them.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

A cement plant is constrained by what is in its quarry. This week starts there: deposit assessment, reserve quality and the variability a plant has to absorb, then works through extraction, crushing, prehomogenisation and raw mix design. Corrective materials and alternative raw materials are covered practically, including the contaminant limits that decide whether a cheap material is actually cheap. The theme throughout is managing variability before it reaches the kiln.

It runs 7 times over the published calendar, in 6 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Assess a deposit for cement raw material suitability.
  • Plan extraction to control chemical variability.
  • Design a raw mix to hit the target moduli.
  • Evaluate corrective and alternative materials including contaminants.
  • Specify prehomogenisation and blending to the variability present.

Who should attend

Quarry and raw materials managers, process and quality engineers, geologists supporting cement operations, and procurement staff buying corrective and alternative materials.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1The deposit

The deposit

  • Limestone and clay quality requirements
  • Reserve estimation and quality modelling
  • Deleterious components and their limits
Day 2Extraction

Extraction

  • Selective quarrying and grade control
  • Drilling, blasting and fragmentation for the crusher
  • Haulage and crusher feed consistency
Day 3Preparation

Preparation

  • Crushing and size reduction
  • Prehomogenisation stockpiles and their effect
  • Moisture and drying
Day 4Mix design

Mix design

  • Target moduli and the calculation
  • Corrective materials
  • Alternative raw materials and contaminant limits
Day 5Control

Control

  • Online analysis and sampling
  • Blending silo performance
  • Managing a variable quarry

What you leave with

  • A raw material quality assessment.
  • A raw mix design with corrective material selection.
  • A variability control plan from quarry to kiln feed.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is Raw Materials and Industrial Processes in Cement Industry for?
Quarry and raw materials managers, process and quality engineers, geologists supporting cement operations, and procurement staff buying corrective and alternative materials. It runs at intermediate level within Cement Manufacturing, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Dubai, Cape Town, Port Louis, Nairobi.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

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