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Intermediate programme

API 580 and 581 Training: Risk-Based Inspection and Base Resource Document

Building a risk based inspection programme that inspects by consequence rather than by calendar.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

Inspecting everything on the same interval spends the most effort where the least is at stake. Risk based inspection redistributes it, and the redistribution is the point: the same budget, aimed at the equipment where failure would actually hurt. API 580 sets out what a defensible programme contains and API 581 provides the quantitative method underneath. This week covers both, and spends as much time on the parts that make programmes fail as on the calculation: damage mechanisms identified wrongly, data nobody maintains, and a risk register never revisited after the consultant left.

It runs 7 times over the published calendar, in 6 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Identify credible damage mechanisms for a given service and material.
  • Assess probability and consequence of failure, qualitatively and quantitatively.
  • Place equipment on a risk matrix and defend where it sits.
  • Convert risk into inspection scope, method and interval.
  • Keep the programme alive through evergreening rather than letting it date.

Who should attend

Inspection and integrity engineers, reliability engineers, maintenance and turnaround planners, and managers accountable for inspection spend.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1Why risk based

Why risk based

  • What time based inspection misses
  • The two standards, and the division of labour between them
  • What a programme must contain to be defensible
Day 2Damage mechanisms

Damage mechanisms

  • Thinning, cracking, metallurgical and mechanical mechanisms
  • Screening by material and service
  • Getting the mechanism wrong, and what that costs downstream
Day 3Probability of failure

Probability of failure

  • Generic failure frequency and damage factors
  • Inspection effectiveness, and how it changes the number
  • The management systems factor
Day 4Consequence of failure

Consequence of failure

  • Flammable, toxic and non flammable consequence
  • Area based and financial based consequence
  • Choosing which to use, and then being consistent
Day 5Plan and sustain

Plan and sustain

  • Risk matrix, targets and tolerance
  • Scope, method and interval derived from the risk
  • Evergreening, reassessment triggers and data ownership
  • Integrating with the turnaround scope

What you leave with

  • A risk assessment for one equipment group, start to finish.
  • An inspection plan derived from that risk rather than from the calendar.
  • An evergreening routine with named owners and triggers.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is API 580 and 581 Training: Risk-Based Inspection and Base Resource Document for?
Inspection and integrity engineers, reliability engineers, maintenance and turnaround planners, and managers accountable for inspection spend. It runs at intermediate level within Welding, Corrosion and Inspection, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Cape Town, Cairo, Dubai, Windhoek.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

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