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Intermediate programme

Air Compressors, Operation, Maintenance and Troubleshooting

Running a compressed air system where most of the cost is leakage, pressure and the demand nobody questioned.

Duration
5 days
Level
Intermediate
Next date
2 to 6 November 2026
Fee from
US$995live online

Read the programme brochure

ClassroomLive onlineIn house

Overview

Compressed air is the most expensive utility on most sites and the least examined. A system typically leaks a quarter to a third of what it makes, runs at a pressure set by the one application that needed it years ago, and uses air for tasks a fan would do. The machine itself is then blamed for a cost the system created. This week covers the compressor and the system together: how each type behaves, what the air treatment has to achieve, where the energy actually goes, and how to troubleshoot a fault rather than replace a component.

It runs 7 times over the published calendar, in 6 cities and live online. Every date is the same programme with the same content and the same certificate.

What you will be able to do

  • Match a compressor type to a duty, including part load behaviour.
  • Specify air treatment from the actual quality the application needs.
  • Find and quantify leakage, and cost it.
  • Decide the system pressure from demand rather than from history.
  • Troubleshoot capacity, temperature and condensate faults to a cause.

Who should attend

Utilities and plant operators, maintenance technicians and engineers responsible for compressed air, energy managers, and reliability staff.

Is the level right for you?

This is an intermediate level programme. It assumes you are working in or moving into the area it covers, and it is built around your own material rather than a case study. If you are unsure, ask an advisor before registering rather than after.

Ask an advisor

How it is taught

Short input, then work. Across 5 days of roughly 6 teaching hours each, the balance sits deliberately with the second: a programme where the trainer talks for six hours produces notes rather than capability.

  • Your own material

    Exercises run on situations delegates bring, not on a case study written for a different organisation in a different decade.

  • A capped cohort

    Small enough that everybody is asked something. Executive programmes are capped tighter still.

  • Practice under scrutiny

    The difficult conversation, the challenged assumption, the decision defended out loud. Judgement is not built by watching.

  • Something to take back

    Each day ends with a thing you can use on Monday rather than a slide deck you will not reopen.

The programme, day by day

Day 1The machines

The machines

  • Reciprocating, screw and centrifugal, and the duty each suits
  • Capacity control, and part load efficiency
  • Cooling, lubrication and the oil carryover question
  • Multiple compressors, and sequencing them
Day 2Air treatment

Air treatment

  • Moisture, dew point and what the application actually needs
  • Dryer types, and the energy each costs
  • Filtration, oil removal and pressure drop
  • Condensate handling and disposal
Day 3Where the money goes

Where the money goes

  • Leakage, found, quantified and costed
  • System pressure, and the cost of each unnecessary bar
  • Artificial demand and inappropriate use
  • Storage, and using it to absorb peaks
Day 4Operation and maintenance

Operation and maintenance

  • Routine checks that detect something
  • Filter, oil and element change on condition rather than calendar
  • Valve, seal and bearing maintenance by type
  • Monitoring that would show efficiency drifting
Day 5Troubleshooting

Troubleshooting

  • Low capacity, traced through the system first
  • High discharge temperature and its causes
  • Excess condensate, oil carryover and pressure instability
  • Unloading and control faults

What you leave with

  • A demand and leakage assessment for the delegate's own system, costed.
  • A treatment specification matched to the applications it serves.
  • A troubleshooting routine for the three faults their plant sees most.

The certificate

A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended.

Every certificate carries a code that anybody can check against GATI's own record, which is what makes it worth holding. It records participation. This site will not imply one it does not have.

Questions

Who is Air Compressors, Operation, Maintenance and Troubleshooting for?
Utilities and plant operators, maintenance technicians and engineers responsible for compressed air, energy managers, and reliability staff. It runs at intermediate level within Maintenance and Reliability, so it assumes you are working in or moving into that area rather than meeting it for the first time. If you are unsure whether the level fits, ask an advisor before registering rather than after.
How long is it, and what does a day look like?
5 days, running to roughly 6 teaching hours a day. Sessions are built around your own material rather than a case study, so a day alternates between short input and working on something you brought. The full outline is on this page, day by day.
What does it cost, and what is included?
The next published date is Live online at US$995 per delegate. The fee covers tuition, all programme materials and the certificate. Travel, accommodation and visas are arranged by the delegate. Fees vary by city, and every published date shows its own.
Can it be delivered for my organisation only?
Yes. Any published programme can run as a private cohort, on dates that suit you, in your city or online, built around your own material. That is a different conversation from registering an individual, and it starts with what capability you are trying to build rather than with a course title.
What certificate do I get?
A GATI certificate recording what you attended, issued after the programme has run and attendance has been taken. Attending at least 80 per cent of the days earns a certificate of completion; attending less earns a certificate of attendance stating exactly what was attended. Every certificate carries a code that anybody can check against GATI's own record.
Is the online version the same programme?
Yes. The same faculty, the same material, the same cohort cap and the same certificate. It is not a recording and it is not a reduced version. It exists because travel budgets and visa timelines rule people out of a room they should be in. The classroom version runs in Maseru, Lagos, Gaborone, Nairobi.

Want to take this further?

Register on a published date, or tell an advisor what you need and they will come back with something specific rather than a brochure.

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